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Hydrogen has the potential to provide a low-carbon solution for hard-to-decarbonise sectors, including heavy-duty vehicle (HDV) transport.

Hydrogen can be produced by splitting water using electricity (electrolysis) or by reacting fossil fuels with steam to produce hydrogen (reforming).

Hydrogen is the lightest and most abundant element in the universe and contains more energy per unit of weight than any fossil fuel. When used in a fuel cell vehicle, hydrogen produces only water at the tailpipe. It can also be produced with very low emissions when renewable electricity is used in the production process (see figure below).

three boxes with information about the most common types of hydrogen. Green hydrogen: produced by splitting water with electricity (electrolysis). Zero carbon dioxide emitted throughout this process if renewable energy is used for electrolysis. Blue hydrogen: produced by splitting fossil fuels or biomass with heat or steam (reforming). Produces carbon dioxide, which is captured and stored, making the process low carbon. Grey hydrogen: Produced the same way as blue hydrogen but without carbon capture and storage. Carbon intensive process.

    1. Hydrogen stores more energy per unit of weight than other fuels. Fuel cell vehicles (FCEVs) could meet most operators’ range requirements (perhaps up to 800km in an articulated truck) faster than electrification, as higher ranges could be achievable soon. 
    2. Hydrogen can be liquified and transported via pipelines, trucks and ships. Current fossil fuel infrastructure, such as natural gas pipelines, could be repurposed to transport liquid hydrogen. 
    3. It’s quick and easy to refuel vehicles with hydrogen. Refuelling times are comparable to those for internal combustion engine (ICE) vehicles. 
    4. Hydrogen is only low carbon when it’s either blue or green. Currently, less than 0.7% of hydrogen production is green or blue.  As a result, hydrogen production emits 830Mt of CO2e per year. 
    5. Hydrogen is expensive to produce, and cost reductions are not guaranteed. It’s also bulky to transport and store, which adds to costs. However, there is widespread optimism about green hydrogen’s ability to compete economically with other fuel types, with the falling cost of renewables often cited as a key driver for this. Fuel costs are expected to have the biggest impact on future hydrogen prices. 
    6. FCEVs have a power-to-vehicle efficiency rate of around 22% – compared to around 73% for BEVs. 

Aberdeen City Council

Aberdeen City Council has deployed a wide range of fuel cell electric vehicles (FCEVs) within its fleet. The council has participated in numerous FCEV demonstration projects, including trials involving buses, refuse collection vehicles, passenger cars and light commercial vehicles.

Alt text: Several buses and cars parked on a street.

Image source: Open Access Government, 2020

Hydrogen fuel cell electric HDV examples

Hydrogen fuel cell electric vehicles (FCEVs) are at an earlier stage of development than battery electric vehicles (BEVs). The relatively short list of examples below reflects the limited number of hydrogen-powered heavy-duty vehicles (HDVs) currently available on the market compared with battery electric alternatives. However, the range of FCEV HDVs is expected to grow as the technology and supporting infrastructure continue to develop.

Table 21 – Outline of FCEV options currently on the market or near production

Make and modelGVW (tonnes)RangeDetails
Alexander Dennis H2.0 (Enviro400FCEV)TBA300 milesDouble decker bus powered by a 340kW motor.
Hyundai Xcient Fuel Cell (2021)36 or 40 tonnes250 milesTwo 90kW fuel cells convert hydrogen into electricity, powering a 350kW motor. 31kg hydrogen fuel tank on board.
Solaris Urbino 1219 tonnes217 milesSingle deck bus, up to 37 seats. 70kW hydrogen fuel cell powering 2x125kW motors. 5x312 litre hydrogen tanks.
Mercedes-Benz GenH2TBA620 milesTwo 150kW fuel cells supply two 230kW motors, with battery providing an additional 400kW of temporary power if required. The vehicle can store up to 80kg of liquid hydrogen.
Toyota and Hino Profia25 tonnes370 milesToyota and Huno Profia are developing a new large capacity high pressure (70MPa) hydrogen tank, however there has been little news since 2020.
Hyzon Hymax Series24, 46, 70 tonnes250-370 miles80 or 240kW fuel cell drive a 160 or 450kW motor. Can carry either 30 or 70kG hydrogen depending on size.
Hyzon Econic Refuse64 tonnes125 milesA 110kW fuel cell and battery powers a 240kW motor.
Nikola Tre FCEVTBA500 milesDay cab long-haul truck. Two 100kW fuel cells are combined with two 70kWh batteries. Tank capacity is estimated to be around 70kg of hydrogen.
Nikola Two FCEVTBA900 milesSleeper cab long-haul truck.

Case studies

  • The City of Edinburgh Council replaced one of its Bucher V62 diesel sweepers with an electric equivalent, the MaxPowa V62e. The electric sweeper is equipped with a 200kWh battery and two 22kW onboard chargers, enabling it to charge from 10% to 100% in under five hours. Transport Scotland provided funding covering 50% of the vehicle’s £368,000 purchase cost.

    The electric truck-mounted sweeper is one of four such sweepers operated by the council, with the remaining three vehicles powered by diesel. These sweepers are used on larger roads across Edinburgh, primarily during overnight operations, alongside the council’s fleet of compact municipal sweepers. The low noise levels of the electric vehicle have made it particularly well suited to night-time use.

    The council has found that the electric sweeper performs at least as effectively as its diesel counterparts. After completing its operational duties, the vehicle typically returns with around 40% battery charge remaining, regardless of season or weather conditions.

    The sweeper is supported by a dedicated three-phase charging point installed at one of the council’s depots. Installation costs were approximately £1,000, with a specification similar to that required for an electric car or light commercial vehicle.

    The vehicle has been integrated into existing fleet operations with minimal disruption and follows the same routine safety inspection procedures as the diesel model it replaced.

  • Glasgow City Council received a capital grant from Transport Scotland, alongside funding from the Office for Zero Emission Vehicles (OZEV), to replace one of its diesel refuse collection vehicles (RCVs) with a hydrogen fuel cell demonstrator vehicle. The council has also ordered 19 hydrogen fuel cell RCVs, developed by Dennis Eagle and Ballard, for delivery over the coming years.

    Glasgow has expanded its adoption of hydrogen technology beyond refuse collection vehicles and now operates 20 hydrogen-diesel hybrid gritters converted by ULEMCo. Although the hydrogen fuel cell RCVs have not yet entered full operation, the demonstrator vehicle has been showcased at a number of events, including the All-Energy and Decarbonise 2022 conference in Glasgow.

    Hydrogen for these vehicles is supplied through Nanosun’s trailer-based refuelling station, located at the council’s Gartcraig depot. Ensuring the use of green hydrogen is a key priority for Glasgow City Council. Hydrogen purity is also critical to protect fuel cell performance and longevity, meaning the council’s hydrogen supply contract includes stringent fuel quality requirements.

    The demonstrator fuel cell RCV has performed effectively in daily operations. However, some concerns have been raised regarding vehicle range. As additional vehicles enter service, Glasgow will continue to build experience and identify the routes and applications most suited to hydrogen technology.

    Before deploying the vehicles, Glasgow carried out detailed route risk assessments. The hydrogen storage tanks, which are mounted on the vehicle roof, were identified as a potential collision risk. As a result, protective guards were installed over the tanks as a straightforward and effective risk mitigation measure.

    Maintenance planning was also an important consideration. Manufacturer support is provided through the vehicles’ five-year warranty, while the council plans to develop in-house expertise to support future maintenance requirements.

    Another key consideration was vehicle recovery planning. Glasgow needed to ensure that recovery providers could safely recover both hydrogen fuel cell and battery electric vehicles, which are generally heavier than equivalent internal combustion engine (ICE) vehicles.

  • Aberdeen City Council has adopted a range of alternatively fuelled heavy-duty vehicles (HDVs). These include hydrogen fuel cell refuse collection vehicles (RCVs), hydrogen-diesel dual-fuel RCVs, hydrogen-diesel dual-fuel truck-mounted sweepers (TMSs) and electric municipal sweepers. The council previously operated an EMOSS-converted Mercedes Econic electric RCV, although this was later withdrawn from service due to performance issues.

    Working in partnership with ULEMCo, Aberdeen has converted nine vehicles to operate on a hydrogen-diesel dual-fuel system. These include six refuse collection vehicles, two truck-mounted sweepers and one JCB vehicle. The RCVs range from 12 to 26 tonnes, with each conversion costing approximately £45,000. The council reported that these vehicles performed as effectively as their diesel equivalents. The truck-mounted sweeper conversions cost approximately £40,000 per vehicle.

    The council initially had concerns about the potential impact of vehicle conversions on manufacturer warranties. However, no significant issues were encountered in practice.

    Aberdeen refuels its hydrogen vehicles at a hydrogen refuelling station located adjacent to its waste depot and operated in partnership with BOC. The council is also working with BP to expand refuelling provision for the fleet. Staff received training in the use of high-pressure hydrogen refuelling equipment, as well as general vehicle operation and safety procedures.

    Each of Aberdeen’s dual-fuel HDVs travelled approximately 1,000km during June 2022. Most of this mileage was completed using hydrogen rather than diesel, resulting in carbon dioxide savings of almost 2.5 tonnes during the month. Vehicle data indicates that high levels of hydrogen substitution can deliver significant emissions reductions, even where vehicle mileage is relatively low.

  • Using funding support from Transport Scotland, Dundee City Council procured a Dennis Eagle eCollect refuse collection vehicle (RCV) and a Johnston CityCat V20 electric sweeper. Transport Scotland funding covered £185,428 of the eRCV’s £376,865 purchase cost and £187,088 of the eSweeper’s £375,029 purchase cost.

    This case study focuses on the performance of the Dennis Eagle vehicle. The eRCV is now one of six electric refuse collection vehicles operating within Dundee’s fleet and has been in service for more than 18 months.

    Dundee initially deployed the vehicle on shorter collection routes to better understand its energy consumption during driving and bin collection operations. Following successful trials, the vehicle was introduced onto longer routes. As Dundee is a relatively compact and flat city, energy consumption from driving is comparatively low. The council found that measuring performance in terms of the number of bin uplifts completed per shift provided a more useful indicator than mileage alone.

    One of Dundee’s drivers, who is also a qualified trainer, received specialist training in the operation of the electric RCV before training the wider driver team. Drivers have reported positive experiences, describing the vehicle as easy to operate and noting that the bin-lifting mechanisms perform similarly to those on equivalent diesel vehicles.

    Each vehicle has a combined battery capacity of 300kWh and can charge at rates of up to 50kW. Dundee found that overnight charging at 25kW best suited its operational requirements. The vehicles do not need to be fully charged every night because daily operations do not fully deplete the battery. The council currently allocates a dedicated charger to each electric RCV.

    One challenge encountered with this vehicle model was the location of the charging port. Positioned near the front of the vehicle, where the fuel filler would typically be located on a diesel model, the charging port was some distance from the charging equipment when vehicles were reverse-parked for safety reasons. To overcome this issue, Dundee purchased extended charging cables capable of reaching the charging port.

    The public response to the vehicles has been positive. Engagement activities included a competition inviting residents to name the vehicles. The winning names, inspired by popular culture, were “Bin Diesel” and “Leonardo Di Charge-io”.

    From an environmental perspective, Dundee estimates that replacing a diesel refuse collection vehicle with an equivalent electric model saves approximately 19,620kg of emissions each year. The council is committed to further fleet decarbonisation and has set a target to replace its remaining 30 refuse collection vehicles with electric alternatives before 2030.